Showing posts with label vw sport. Show all posts
Showing posts with label vw sport. Show all posts

May 30, 2012

VW Sport Caravan GTI (part 6.5, chassis work continues)

VW Sport Caravan GTI - Resto

Optimism can be a cruel thing to possess. I've never been some chipper, happy-go-lucky go-getter can-do maniac, but at the same time I've never been one to think I can't do (or learn) something better than before if I apply myself. Seeing the potential in what others do not. Maybe I'm crazy? Or maybe they're lazy, either way I'm sick of cleaning and painting old metal.

VW Sport Caravan GTI - resto

At any rate, so much of it has been done that it's pretty close to finished underneath. A rear beam was procured and sanded / painted and installed - along with all new bushings, bolts, nuts and polyurethane inserts. There was a natural tendency to just go all-out and press in some spherical bushings, but ultimately we did not for a few reasons. First is cost. It'd be a shame to start blowing out the budget on every trick suspension piece we can find when the car doesn't even run yet. Second is the reality that it'll take some set up and time to get the car (and ourselves) sorted behind the wheel, and quite honestly, they aren't going to be a help to us at this stage of our driving.

VW Sport Caravan GTI - resto

We did throw in some coilovers with ride and damper adjustment. Nothing fancy, single rebound adjust, but it should be enough to get us in the ballpark, if not to home plate the first lap out.

VW Sport Caravan GTI - resto

The problem with being so clean underneath and at the back end, is that I'm not compelled to be as thorough throughout the rest of the car. 

VW Sport Caravan GTI - resto

I know it'll all be worth it in the end, but for right now I'm wishing some Elves would come in and finish up all the tedious work so we can start having fun already!

_WRS

VW Sport Caravan GTI - resto

March 13, 2012

VW Sport Caravan GTI (Part 6, chassis resto in progress )

VW Sport Caravan GTI - Resto


It's been a busy past six months. Moving, getting back into the grind of a daily commute and taking on a much larger roll at work has meant very little spare time for much of anything. Whatever there is I've been trying to spend on the Caravan GTI, and little by little, it's getting there. A lot of the tedious and filthy dirty work involving undercoat and paint is 98% there, and so I think we're finally to a point where progress will really start to get to get rolling.

VW Sport Caravan GTI - Resto

So what have we been up to? Follow and all will be revealed...

February 17, 2012

VW Sport Caravan GTI (part 5.99, almost there...)

VW Sport Caravan GTI - progress

One must be careful what one wishes for. The truth of restoring and rebuilding a car from the ground up while already working 40+ hours a week is tough. That said, we're finally feeling like we're getting somewhere on the Caravan GTI. Perhaps as soon as this weekend we'll be ready to share.

VW Sport Caravan GTI - 
progress


It's not going to be ground-breaking at first, but the parts are piling up hard and fast, and maybe, just maybe, we'll start to see some real progress, especially as the weather turns. It's never pleasant when the garage is the same temperature as the outside...

_WRS

December 3, 2011

VW Sport Caravan GTI (part 5.9, close to a proper update)

Work continues

Don't think we haven't been busy bees over here...we're just about ready for a proper update on the Caravan GTI. In the meantime, here is the GTI as she currently sits. The reality of doing some of this work on our backs sunk in and we've gone inside the main building at NGP Racing to get this portion of the chassis prep done - after that, it'll be back to the small building for the less labor-intensive work.

More soon,

_WRS

October 24, 2011

VW Sport Caravan GTI (Part 5.75, work to be done)

Awaiting work

There is work to be done. Lots of work. The trail on new information has gone a little cold,  but we're forging ahead as planned, and after a hectic couple of months of moving, working, adjusting, and everything else you can manage to cram into a 2 month period, things are finally heading forward on our VW Sport Caravan GTI. Tools are in hand, parts are beginning to arrive. With this, we'll have more frequent updates and new content as we rebuild (but not restore) the GTI for track time in 2012. It's a bit of a mountain, but the beauty of these cars is their simplicity, so once the primary chassis work is completed, things will start to come together quickly. Or So I hope.

So this will be the first of many new post on the GTI - it's already on jack-stands and underbody prep is under way...

More soon...

_WRS

June 20, 2011

The VW Motorsports Handbook

1985 VW Motorsports Handbook

The 'VW Motorsports Handbook' in its entirety. I honestly had no idea anything like this ever existed, but it makes a lot of sense given the direction of the company in the USA at the time. The VW of America president, Fuller, wanted to promote Volkswagens as the car that was affordable and could deliver the goods both on and off the track. This piece of promotional history shows that VW was actively promoting the use of their cars in motorsport, and going so far as to spell out all the ways that you yourself could get involved. From auto cross to SCCA and IMSA pro racing, and everything in between.

It just so happens that our IMSA GTI / VW Sport Caravan GTI was an integral part of that message, appearing on both the front and back covers. It's a real shame Fuller wasn't able to see his vision to fruition, we might have a very different VW here today.

Full handbook posted after the jump.

_WRS

June 18, 2011

Pic Post: From the Handbook

1985 VW Sport 'VW Motorsports Handbook' Caravan GTI

So I received that 'VW Motorsports Handbook' that I found on eBay, and have put together this little combination of scans from the 8-page booklet. I'll do a full post on what it covers inside, but I thought it was very cool to not only find this oddball piece of VW Sport history in the USA, but to find it in such good condition. The thing is mint!

Although there is now not a shred of doubt about the Caravan GTI being an official Volkswagen car, and the car we have in our possession being the same car pictured here, it is curious that it does appear slightly different in these pictures. Sure, the wheels, fenders, graphics, instrument cluster and everything are the same. But there is no giant 'Portland Racing' painted down the side and it has some additional stickers not seen in any other images, that we have seen thus-far. Those include additional Valvoline stickers on the front fenders and rear valance and Schrick stickers, also up on the fenders. Stickers are no big deal as they are easily added or removed, but it's odd that there is not a trace of these on the car as it sits now. Curiously, there are two race seats in one shot, only one race seat in other shots. Why go through the trouble of putting seats in and out for different pictures? Makes no sense.

Full scans of the VW Motorsports Handbook tomorrow!

_WRS

June 8, 2011

VW Sport Caravan GTI (Part 5.5, jackpot)

The VW Sport / VW Motorsports Handbook 1985

Jack. Pot. Found on eBay and currently en route, what we have here is definitive proof of a connection between our Mk2 and VW Sport. I'll detail the rest as soon as we get it, but it's finally proof of this car's existence beyond the hearsay and VW Sport Caravan poster.

The VW Sport / VW Motorsports Handbook 1985

Speaking of which, I also scored this VW Sport Caravan '85 poster. A little rough around the edges to be sure, but at 30x40" it's a glorious find. Once again the VW Sport Caravan IMSA GTI is on the poster at the far right. Supposedly they gave out different posters and 'hero cards' for each car at each race. The hunt is currently on for the IMSA GTI's hero card, as that should provide the true reason for this car's existence.




VW Sport 85 Caravan Poster - Pocono 

So just when things were looking down, they're looking up. Way up. More soon.

_WRS

June 1, 2011

VW Sport Caravan GTI (Part 5, The supposed truth is revealed and what do we do now)

VW Sport IMSA GTI

The VW Sport Caravan GTI. Ever since it popped up onto Bring a Trailer it has been shrouded in mystery. Or perhaps more accurately, it wasn't as mysterious as it was that barely anyone knew anything about it. All that we had to go on was the following:

  1. The GTI was used on the 1985 VW Sport Caravan, a traveling example of sporting VWs put on display at motorsport events.
  2. It was painted in VW Sport graphics, along with logos (and a build tag) for a company named Portland Racing. Google revealed absolutely nothing about Portland Racing.
  3. It may or may not have been built from a spare IMSA ProFormance shell that Portland Racing ran in 1985, for a driver named Eric Randoph.
  4. Eric's name also adorned the roof of the GTI. Google turns up nothing on Eric Randolph.
  5. The car had big, wide fenders similar to what a GTU class car would have been allowed, but VW did not run GTU in 1985. It may have been a GTU concept.
  6. The GTI had never seen the track.
  7. The GTI came from VW and was gifted to a rally driver in 1991, Mark Molner.
  8. Mark never used the car as he retired from driving after a bad accident, and it sat on a trailer in Ohio until it was sold off in 2002.
  9. The current owner had plans to restore it at various times, but decided to sell it as he has too many other projects and not enough time.
  10. Literally no other pictures, information or memories could be found, discovered or dislodged about the car, Portland Racing, Eric Randolph, or the 1985 VW Sport Caravan itself. Not a shred.
After Mark Windecker came up with another Portland Racing GTI picture, and a new name to search, we scored. David Rugh emailed us back, and he confirmed he built the Caravan GTI. Paydirt. But what he had to say makes this GTI both more significant and less useful all at the same time. Time to share.

May 28, 2011

VW Sport IMSA GTI (Part 4, so what about that paint)

VW Sport IMSA GTI - Paint 
inspection


After initial inspection of the VW Sport Caravan GTI we were left with a pretty clear picture of what the car was (very clean) and what it wasn't (track ready). It has all the appearances of a race car, but without a fuel cell, fire system or ignition kills it was obvious that some fairly significant changes would need to happen to get it close to that level, and that's before we're talking about mechanical bits like the engine or suspension.

But before all that could even be thought about, we had to figure out whether or not any body or paint work would need to happen. So with this in mind, Alan, Josh and I all took a good look at it and tried to figure out what to do.

May 18, 2011

VW Sport IMSA GTI (Part 3, Inspection of a factory racer)

1985 VW Sport IMSA GTI

When we last left off with our VW Sport IMSA GTI Bring a Trailer score, we had just gotten back from picking it up from the previous owner, and narrowly missed possible (near?) disaster thanks to a rather intense lake-effect snow storm. Although we had certainly inspected the car before signing off on the bill of sale and loading up, it wasn't exactly the best situation for rumination on the finer points of the car.

1985 VW Sport IMSA GTI

I mean sure it all checked out. The car was clearly a one-of-a-kind. But what exactly did we get? The ad on BaT as well as any other information we've scrounged has said that it was a spare car built into an IMSA GTU class car, or perhaps was more a concept than race car. One thing's for sure: It's an odd and completely original piece of the Volkswagen motorsport history in the United States. Let's take a look inside to what Portland Racing has done shall we?

March 7, 2011

VW Sport IMSA GTI (Part 2: The pick-up, near death experiences)


I generally find myself to be a decisive person...except of course when I'm not. Generally though once I put my mind to do something, or am already in motion, I will keep plowing ahead like the bull that I am. This is usually how I 'get things done,' but when it came time to pick up the VW Sport IMSA GTI, it was what could have very nearly put us off the road, or worse.

Observe: A beautiful winter day. Nearly 70 degrees Fahrenheit and warm sun beaming down from overhead as I began to unpack the show-displays from trailer which I was borrowing from work, and got things sorted out for an early start on Saturday morning. My friend and co-worker (and very occasional contributor here) Jason had agreed to come along, and although it was going to be a marathon day, both of us were really looking forward to the road trip. Sure it was expected to be about a 13 hour drive round trip, but it was exciting! We were on our way to pick up the GTI...



At approximately 4:45 AM I received a text messsage from Steve, who rather ironically (or is it coincidentally) would be heading to Baltimore for the weekend, which concluded with 'A little snow this morning tapering off this afternoon. Safe trip!'" Hmm. I had forgotten that the region of New York State where we were heading was in fact quite far north compared to New York City, where I live, and the weather could indeed be different there. However I couldn't recall any mention of snow on any forecasts mentioning snow out west, so I got in my car and headed up to NGP's shop.

February 23, 2011

Introducing: The VW Sport IMSA GTI (Part 1: discovery, research and acquisition)

VW Sport IMSA GTI

"Hey, you might want to check your email...Alan sent a link for a GTI listed over on
Bring a Trailer. It looks pretty cool." These are the words that I heard from my brother Josh when I answered my phone early one Friday morning; February 4th to be exact. I hadn't checked my email yet, as there are very few things I ever do in the morning before drinking some coffee, but the urgency in Josh's voice prompted me to, and boy am I glad that I did. Alan's email was brief and to the point. A link, and the text, "Seriously let's get it."

February 21, 2011

Behind the wheel: The VW Sport USA 'Zonker' turbo 16v Syncro

The Zonker

It's a strange thing to meet your idols.
Whether metal or flesh, the chance for disappointment is quite high. After all if you're anything like me, you've built your idols into something beyond what everyone or everything else you're familiar with. More capable, more complete, faster, more fun, smarter, able to do everything you can but without even trying. Sometimes though, things really are as good as you imagine. Imagine having a musician who you really like. You enjoy their music, respect it and their ideas, and you feel like if you ever had the chance to hang out, you'd have a lot to talk about, or at least get along well. Well the Zonker turned out to be just that.

VW Sport 'The Zonker'

I first became aware of the famous 'Screamin' Yellow Zonker' (named after a popcorn candy which had a bright yellow candy shell) back in the ancient days of the internet. As I've mentioned before, Josh and I had a website / informal club called Charm City VW, and back then there wasn't any chance of having the cash or connections for something exotic like a Rallye Golf. No, we had just one amazing car to lust after, and it was for sale. The Zonker. It made the rounds on all the sites...JWelty, etc, and one could only dream of having a chance behind the wheel, let alone the cash to buy it. Little did I know that 7-8 years later I would have that chance.

But first, a little bit of history. The Zonker was a one-off build by VW Sport USA. VW Sport was essentially the Volkswagen of America version of VW Motorsport. They handled the racing operations for Audi and VW, had a line of products available through dealerships, and generally promoted the brand as a sporting option compared to the rest of the cars out there. VW Sport had some trick parts and trick cars, and the Zonker was perhaps the most trick of all. There is a very excellent history over on the Euro Parts Inc website, but the Zonker had it all.

First, the shell was prepped by VW Motorsport. As a concept / demo vehicle, many of the parts were straight from the European GTI models and some were very custom. The Zonker had a standard CIS-E 1.8 16v motor mated to a 5-speed Syncro all wheel drive system. Suspension was lowered with higher rated dampers and springs, while the wheels were a 1-piece BBS mesh design. Externally the shell had been sprayed in an eye-popping Ferrari yellow, fitted with a BBS body kit, and had European GTI bumpers, headlights, grill and tail lights. The interior was fitted with beautiful power Recaro seats covered in black leather, with matching rear seats and a KPH instrument cluster. According to legend this car pre-dated the Rallye Golf, which would make sense since it was a 1987 model GTI.

VW Sport 'The Zonker'

After being constructed and sent to VW Sport in the states, it was sent to Callaway Cars for further development. There it was turbocharged, and that is where the unique (although questionably efficient) intake manifold / intercooler was installed, along with turbo charger and fueling upgrades. The EPI site has a lot of additional detail about the turbo system, including whether or not it even worked as designed for the first leg of the car's journey. This would not be surprising to some extent...

VW Sport 'The Zonker'

VW Sport, coincidentally, is not the same VW Sport that operated in Virginia in the mid to late 90s. Brad Beardow, of the 1990s VW Sport was friendly with Joe Hoppen of Joe Hoppen Motorsport, who had in the 70s and 80s been head of VW Sport and Audi Sport in the USA. (Porsche too) So with Joe's blessing Brad was VW Sport USA for that time period, despite not being a factory entity. Things changed and at some point Brad changed the name to 1552 Design (now known simply as fifteen52) - so although both companies had the same name, in the 1980s VW Sport was part of VWoA, while in the 1990s it was the VW arm of Joe Hoppen Motorsport, who thanks to his previous position had the okay from the suits to use the name...make sense? Ok, good.

VW Sport 'The Zonker'

So to continue. The Zonker was sold a time or two, always at very high prices, and it sort of fell off of my radar. I was busy with my new job at NGP Racing, and there were new more powerful and more exciting cars out there that I got to work with on a regular basis. Imagine my surprise when a trailer rolled up one morning in 2004 and began to unload...and the precious cargo it contained was none-other than the one, the only, the Screamin' Yellow Zonker.

VW Sport 'The Zonker'

I was floored. Here it was, in the flesh...and in one piece! Well mostly. The car was pretty far from running, and the 15" BBS had long since been replaced with a set of 17" mesh wheels of unknown origin. But it was otherwise complete, and we were going to work on it and get it back on the street. A legend under our roof and under the knife.

VW Sport 'The Zonker'

Unfortunately the factory CIS-E management, which doesn't exactly love dealing with positive manifold pressure on the best of days, was far beyond repair, and the cost of restoring it to original factory condition would have been too pricey and would have resulted in less-than-good performance. So the decision was made to change over to VW's Digifant engine management system from a G60 Corrado. It was still part of the VW parts bin family so not totally sacrilegious, more or less period correct, and could easily handle the fueling needed for the stock-block 16v. The fact that there are plenty of off-the-shelf turbo software options for the EPROM didn't hurt either.

VW Sport 'The Zonker'

Other than getting things running again, we left the Zonker exactly as it had arrived, which was damn near how it was way back in 1987. With the Syncro system disconnected, the boosted 16v motor made a solid 155 or so wheel horsepower. Not bad, and that was not pushing things at all on the boost gauge...maybe 6lbs or so. When Ronnie took her out for a test spin I just happened to be taking out a then-new R32 for a little drive down the road. It was a unique case of the very first and the very latest in all-wheel-drive performance hatches from VW. Needless to say we couldn't help but test each other out a little bit, and it's notable that the little Mk2 Zonker was able to put just a smidgen of daylight between itself and the big old 3.2 VR6.

VW Sport 'The Zonker'

Once the work was completed and it was just about time for customer pick up, I could resist getting behind the wheel, if only for a second. A chance like this was less than likely to present itself, and the simple fact of the matter is that it's good to know just how good the car was running. You never want to turn a car over that you wouldn't be happy to drive home yourself, so in the interest of ah 'double checking,' I approached the bright Ferrari Yellow GTI, opened the door, and entered the cabin.

VW Sport 'The Zonker'

The seats. The leather-clad Recaro buckets, there is nothing better. I've always been a fan of the Recaro Trophy seats, as used in the 87-89 Jetta GLi, but these are even better. Firm but comfortable with adjustable leg support, they position you perfectly for the leather-wrapped steering wheel. All the other controls are more or less as expected. Starting up the Zonker was normal as well. I selected first gear, slowly released clutch, and pulled out from the parking lot.

As I let the vitals come up to temperature, I took particular notice of how the car felt just cruising along. Like all other Syncro Volkswagen models that I have driven, the ride comfort, over bumps especially, is significantly better than the standard semi-independent torsion beams used on the FWD Golf and Jetta. Throttle response was decent, and as the road opened up I put my foot down.

Boost built in a reasonably quick fashion, considering it has a 'real' sized turbo and not a pea-shooter like a K03, and best of all it pulled smoothly all the way up to 7,000rpm. No drama, no hiccups, and not too peaky, the power delivery was the very definition of tractable. It wasn't insanely quick by any standard definition, but had it been released back in 1988, the Zonker would have been a game-changer, and it is chassis that really made the experience.

VW Sport 'The Zonker'

I'm not quite sure what it was, but the Zonker was amazing to drive. It was a fairly soft ride, able to soak up bumps and very 'OEM approved' and all that, but offered complete control. Not that I pushed things too hard, as it would be particularly poor form to wad up a piece of VW history especially when it belonged to someone else, but the Zonker certainly had tenacious grip in all situations.

There was very little that the Zonker could not do well. Had the Zonker been released as a limited-edition, factory performance option or separate higher-end model from the GTI, there is no doubt it would have gone down in history as one of the all-time greats. Having the chance to drive G60 equipped Rallye Golfs from time to time, the Zonker is in my opinion, notably better. It was a touch more nimble and a good deal smoother. The G60 engine is one of my all-time favorites, despite the fact that it is considered a poor unit by many other VW enthusiasts, but the 16v turbo as seen in the Zonker was really that much better. It was more powerful, it was smoother, and had a more natural sort of feel.

Unfortunately the Zonker was a one-and-done, much like the A59 was some years later. One can only wonder what sort of impact it would have had in the market, as well as the sort of ramifications for VW enthusiasts like ourselves...

VW Sport really had their heads on straight back in the mid 1980s, and as we will soon unveil the Zonker is not the only piece of their history to escape into the public hands. The story will soon follow, but the details and car to follow are most certainly worthy of the Zonker fame and notoriety, if not more so on certain levels...watch this space.

_WRS